Sorting, Rework & Inspection in South Africa

FMEA (Failure Mode & Effect Analysis) AIAG VDA 1st Edition 2019 for Practitioners

Course Information Sheet

Objective

The objective of this course is to equip participants with a practical and comprehensive understanding of the AIAG & VDA
Process FMEA (PFMEA) methodology as aligned to the AIAG VDA FMEA 1st Edition 2019. The course enables learners to
apply the structured 7-step PFMEA approach to proactively identify, analyse, and mitigate technical and process risks in
manufacturing.
Emphasis is placed on risk reduction, prevention of process failures, and continuous improvement through effective
team-based PFMEA application.

Content

Introduction to PFMEA and its role in risk-based thinking
Understanding the significance of FMEA in process improvement
Implementation according to AIAG & VDA FMEA guidelines
Planning & Preparation
5 T’s and their application in FMEA
Assembling a cross-functional team
Structural Analysis
Identifying & categorizing elements using the 4M approach
Functional Analysis
Failure Analysis
Risk Analysis
Understanding the Action Priority (AP) approach & assigning ratings
Optimization
Results Documentation – Developing concise FMEA summary reports

Duration

2 Days

Assessment

Participants will complete:

A multiple-choice knowledge assessment
A case-based group PFMEA exercise

Successful candidates will receive a Certificate of Competence.

Pre-Requisites

A basic understanding of quality, manufacturing, or process engineering is recommended.
Prior exposure to FMEA, APQP, Control Plan or ISO/IATF 16949 is useful but not mandatory.

Target Audience

Process and Manufacturing Engineers
Quality Engineers and Quality Managers
Production and Process Supervisors
Supplier Quality Assurance Professionals
APQP and Risk Management Practitioners
Anyone responsible for process development, process improvement, or operational

Training Methodology

The course uses a combination of:

Instructor-led presentations, Interactive group discussions and feedback
Real-world case studies
PFMEA form exercises aligned to the AIAG & VDA handbook
Interactive group discussions and feedback
Structured PFMEA document reviews and team activities